Bent sheet with clinch hardware and rivets

A flat part with one or two bends and a few pressed-in nuts or studs makes a stiff, cheap mounting plate. Riveting two such parts together makes a box that one bend cannot. Each step below is a check with cited rules. Run them in order, because each one fixes a number the next one needs. The background is in the joining research and the sheet-metal research.

flowchart TD
    M["sheet and thickness<br/>5052 or mild steel"] --> B["bends<br/>check_bends"]
    B --> H["holes near bends<br/>feature_to_bend"]
    H --> C["clinch parts<br/>choose, then place"]
    C --> R["rivet seams<br/>choose, then check"]
    R --> P["price and order<br/>cost"]
    class B,H,C,R here
    class P out
    classDef here fill:#fffdf5,stroke:#173d3c,color:#173d3c
    classDef out fill:#ffe1cc,stroke:#bd3a12,color:#173d3c

flowchart TD
    M["sheet and thickness<br/>5052 or mild steel"] --> B["bends<br/>check_bends"]
    B --> H["holes near bends<br/>feature_to_bend"]
    H --> C["clinch parts<br/>choose, then place"]
    C --> R["rivet seams<br/>choose, then check"]
    R --> P["price and order<br/>cost"]
    class B,H,C,R here
    class P out
    classDef here fill:#fffdf5,stroke:#173d3c,color:#173d3c
    classDef out fill:#ffe1cc,stroke:#bd3a12,color:#173d3c

Steps

1. Pick the sheet. Use 5052-H32 aluminium or mild (cold-rolled) steel, 1.0 to 3.2 mm. Both take the cheap zinc-plated steel clinch parts. Stainless sheet takes none of the listed parts; it needs PEM's SP, FH4 or SO4 types.
2. Check the bends with cadagent.manufacturing.sheet_metal.check_bends. Give the flanges to the outside, the angles and the reliefs. Name the shop (shop="sendcutsend") when you know it, so its angle, box and channel limits apply, and pass hardware=True when the part gets clinch parts: shops limit bends and box flanges on such parts. cadagent.manufacturing.sheet_metal.bend gives the bend allowance the next steps need, and flat_length gives the blank.
3. Check each hole near a bend with cadagent.manufacturing.sheet_metal.feature_to_bend. Measure from the hole's edge to the bend's tangent line. A warning means it meets only the rules with a stated datum; move the hole if you can.
4. Choose and place the clinch parts.
   • cadagent.mechanical.sheet_hardware.choose_clinch lists the parts that fit the thread, sheet and thickness, cheapest first.
   • Then check each placement with cadagent.mechanical.clinch.check_placement: hole, edge, bend (with the bend allowance from step 2), the neighbours both ways, and the loads.
   • Press the parts in after plating or anodising and before paint.
5. Choose and check each riveted seam.
   • cadagent.mechanical.sheet_hardware.choose_rivet lists the rivets whose grip takes the stack.
   • Then check the seam with cadagent.mechanical.rivets.check_joint: grip, hole, edge, pitch, metals and strength per pitch.
   • Match the rivet's metal to the sheet: aluminium in aluminium, steel or stainless in steel.
6. Price it with cadagent.mechanical.sheet_hardware.cost. It gives loose parts, whole packs, and the shop's price to press the parts in, each from a dated public price. Re-read the seller's page before buying.

from cadagent.manufacturing import sheet_metal as sm
from cadagent.mechanical import clinch, rivets, sheet_hardware as sh
# 1-2. 5052, 1.6 mm: two 20 mm legs on a 40 mm base, with hardware, at SendCutSend
sm.check_bends("5052", 1.6, [20, 20], relief_width_mm=1.6, channel_base_mm=40, hardware=True,
               shop="sendcutsend")["verdict"]                                     # "pass"
ba = sm.bend("5052", 1.6)["allowance_mm"]                                         # 2.452 mm
sm.flat_length([20, 40, 20], "5052", 1.6)["flat_mm"]                              # 74.948 mm, the blank
# 3. the nut's hole, centred 10.5 mm from the bend centre line: its edge is 10.5 - BA/2 - hole/2 from the tangent
hole = clinch.PARTS["S-632-1"].hole_mm                                           # 4.7625 mm
sm.feature_to_bend("5052", 1.6, 10.5 - ba / 2 - hole / 2)["verdict"]              # "pass" (6.89 mm; at 8.0, "warn")
# 4. the cheapest #6-32 nut that fits, then its placement
sh.choose_clinch("632", "5052-h32", 1.6)[0]["part"]["key"]                        # "S-632-1", $0.0847 loose
clinch.check_placement("S-632-1", "5052-h32", 1.6, edge_mm=6.5, to_bend_mm=10.5,
                       bend_allowance_mm=ba)["verdict"]                           # "pass"
# 5. a 1/8 in rivet for 1.6 + 1.6 mm, each sheet +/- 0.1 mm: only a multi-grip covers 3.0-3.4 mm
rivet = sh.choose_rivet(3.2, 3.0, 3.4)[0]["part"]["key"]                          # "pop-AD41-43-mg" (no price yet)
rivets.check_joint(rivet, [("5052-h32", 1.6), ("5052-h32", 1.6)], edge_mm=6.4, pitch_mm=25,
                   thickness_tol_mm=0.1)["verdict"]                               # "pass"
# 6. the price: the nuts loose and pressed in; the rivet is listed as unpriced
sh.cost({"S-632-1": 8, rivet: 24})

Rules

• Checks first, price second. The choosers only rank parts that the checks already accept. Never pick a part by price and then look for a sheet it fits.
• Report every verdict with its rule and source, as the checks return them. A warning is not a pass: say which rule it misses.
• A shop's own numbers count only when the shop is named. Without one, the generic rules hold, and a value that clears only the shop's tooling row warns.
• State the limits. The strengths are the makers' test averages, not allowables, and the prices are dated. None of this proves a part holds or fits: test a sample part.
• Do not contact a shop or buy anything for the user. Questions for a shop go to the user.