References · Design process in the catalogue · Markdown · JSON

References · Practice

Design process

34 records: 1 read source that cad-agent's rules and checks may cite, and 33 records catalogued from the Reference Map, not yet read. Requirements and the dossier that holds them, integrity gates and section reviews, through to release.

Catalogued records are search snippets: their numbers are the authors' claims and their licences are as the map states them, unread. Cite one only after reading the source and promoting it (how).

Coverage

What cad-agent checked for these topics when the map was made, and the gap it found. The issue it drafted for each gap was never posted.

  • MissingTolerance stack-up (worst case, RSS)

    Gap: No loop-sum helper: worst-case and RSS over a named direction, Cpk, tolerance-class defaults; src/cadagent/review/dossier/stackup.py does not exist.

    Drafted issue, never posted: “Implement tolerance stack-up helper (worst case and RSS)”

  • MissingCost drivers and process break-even

    Gap: No cost model: setup vs unit cost, tooling amortisation, FDM-vs-MJF-vs-CNC-vs-moulding break-even quantity, cost multipliers (tight tolerance, deep pocket).

    Drafted issue, never posted: “Add process cost estimator and break-even helper”

Evidence how far each has been checked, lowest rung first
snippet only: 33snippet only33read: 1read1verified at source: 0verified at source0encoded: 0encoded0measured: 0measured0
Confidence #143, derived from the evidence
high: 0high0medium: 0medium0low: 34low34unknown: 0unknown0
Kind
Guide: 28Guide28Paper or thesis: 3Paper or thesis3Standard: 3Standard3
Licence class as stated; most not yet read
proprietary: 34proprietary34
Process
General DFM: 34General DFM343D printing: 83D printing8Moulding and casting: 4Moulding and casting4CNC machining: 3CNC machining3Sheet metal and laser: 2Sheet metal and laser2Inserts and fasteners: 1Inserts and fasteners1PCB and electronics: 1PCB and electronics1

Records

34 records

RecordKindEvidenceConfidenceLicenceProcessRole
Jawstec: Why Heat-Set Insert Specifications Need ScrutinyJawstec

Retells CNC Kitchen's insert tests: oversized holes lose pull-out, undersized ones are hard to install and may crack; size the hole for your insert and material and test it. No numbers.

Read: 2026-11-04: opened the article (2026-09-04; the old ?p= link now redirects to its slug); read it whole. It retells CNC Kitchen's tests and gives no numbers of its own.

jawstec-why-heat-set-insert-specifications-need-scrutiny

Guidereadlow 0.4proprietarynot readInserts and fastenersGeneral DFMnot assessed
3D Printing vs Injection Molding Breakeven (Xometry)Xometry

Breakeven comparison of printing against moulding by volume; only title seen in results. Note: Content unseen; sibling sources put breakeven at 200-2,000 units.

xometry-3d-printing-vs-injection-molding-breakeven-xometry

Guidesnippet onlylow 0.4proprietarynot readMoulding and castingGeneral DFMnot assessed
5 Easy Ways to Reduce 3D Printing Costs (Xometry)Xometry

Cost levers: machine time and material; smaller size, FDM infill, fewer supports, self-supporting angles near 45 degrees. Note: Qualitative; angle rule from combined search summary.

xometry-5-easy-ways-to-reduce-3d-printing-costs-xometry

Guidesnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
Ashby materials selection method (CVUT course PDF)CTU Prague course notes

Ashby charts: modulus vs density, strength vs density, and performance indices for light stiff design. Note: Lecture notes; CES EduPack and Ashby's book are primary

ctu-prague-course-notes-ashby-materials-selection-method

Paper or thesissnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
ASME Y14.5-2018 dimensioning and tolerancingSFS standards store

US GD&T standard covering datums, form, orientation, position, profile and runout. Note: Store listing; full text paid

sfs-standards-store-asme-y14-5-2018-dimensioning-and

Standardsnippet onlylow 0.4proprietarynot readGeneral DFMCNC machiningnot assessed
Bearing shaft and housing tolerance (NSK Technical Insight)NSK

Fit guidance: heavier loads need more interference; avoid tight outer-ring fit in split housings. Note: Figure from a related NSK insight page

unconfirmed Keep max interference below about 7/10,000 of shaft diameter (Americas insight)

nsk-bearing-shaft-and-housing-tolerance-nsk-technical

Guidesnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
Boothroyd Dewhurst DFMA presentation (Dewhurst, DFMA forum 2019)Boothroyd Dewhurst Inc.

DFMA method from its originators; part-count reduction and assembly time estimation. Note: Seen as search result only; content not read

boothroyd-dewhurst-inc-boothroyd-dewhurst-dfma-presentation

Paper or thesissnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
cq_gearsmeadiode (GitHub)

CadQuery-based parametric involute gear modelling. Note: Apache-2.0, 166 stars, last push 2024-12-27

meadiode-cq-gears

Guidesnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
Design Tips for SLS 3D Printing wall thickness (Sinterit)Sinterit

Printer-maker guide page on wall thickness across processes; contents not shown. Note: Only title and URL seen.

sinterit-design-tips-for-sls-3d-printing-wall-thickness

Guidesnippet onlylow 0.4proprietarynot read3D printingGeneral DFMnot assessed
dfm-checkartprinting3d-web (GitHub)

DFM review as CI: meshes, OpenSCAD, CadQuery, KiCad and Klipper configs, findings cited to rule ids. Note: MIT, 0 stars, last push 2026-08-28; unproven

artprinting3d-web-dfm-check

Guidesnippet onlylow 0.4proprietarynot read3D printingPCB and electronicsGeneral DFMnot assessed
DFMA explained (Wevolver)Wevolver

DFMA overview: theoretical minimum part count Nmin, 2.93 s ideal assembly time per part, typical savings. Note: Secondary figures; primary source not found

unconfirmed Published DFMA results: 20-50% fewer parts, 15-40% lower product cost (secondary).

wevolver-dfma-explained-wevolver

Guidesnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
DuPont General Design Principles for Engineering Polymers (mirror)DuPont (Stellenbosch-hosted copy)

DuPont general design principles for engineering polymers; only the title appeared in results. Note: Third-party hosted; content unseen.

dupont-general-design-principles-for-engineering-polymers

Guidesnippet onlylow 0.4proprietarynot readMoulding and castingGeneral DFMnot assessed
freecad.gearslooooo (GitHub)

Gear module for FreeCAD. Note: GPL-3.0, 366 stars, last push 2026-09-15

looooo-freecad-gears

Guidesnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
Fundamentals of GD&T ASME Y14.5-2018 Foundational LevelSAE International

SAE training course on Y14.5-2018 GD&T basics; paid course listing. Note: Course listing, not a free guide

sae-international-fundamentals-of-gd-and-t-asme-y14-5-2018

Standardsnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
Geometric dimensioning and tolerancing (Wikipedia)Wikipedia

Defines datum features, position, form controls at overview level. Note: Encyclopedic overview

wikipedia-geometric-dimensioning-and-tolerancing-wikipedia

Guidesnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
Hardox plasma/cutting guide (SSAB)SSAB

Plasma kerf about 2 to 6.5 mm, HAZ 2 to 5 mm, tolerance about +/-1 mm; for thick plate. Note: Hardox plate focus; poor fit for thin plates.

unconfirmed Plasma kerf roughly 2-6.5 mm; HAZ 2-5 mm

ssab-hardox-plasma-cutting-guide-ssab

Guidesnippet onlyAuthors' claim: numbers stated, not measuredlow 0.4proprietarynot readGeneral DFMnot assessed
IEC 62133-2 safety of portable sealed lithium cellsbatterydesign.net

Lithium cell and battery safety requirements: overcharge, short circuit, forced discharge, mechanical and temperature tests. Note: Site has claims conflicting with publisher listings; use IEC text

batterydesign-net-iec-62133-2-safety-of-portable-sealed

Guidesnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
ISO 2768 (Xometry)Xometry

Xometry page on ISO 2768 general tolerances; appeared in results, content not shown in snippet. Note: Only title seen; content unconfirmed

xometry-iso-2768-xometry

Guidesnippet onlylow 0.4proprietarynot readCNC machiningGeneral DFMSheet metal and lasernot assessed
ISO 286 limits and fits: H7/g6 (Machining Doctor)Machining Doctor

ISO 286 fit explanation: H7/g6 sliding clearance; H7/p6 and r6 interference. Note: Calculator pages; some errors seen across sources

unconfirmed Dia 25 H7/g6 clearance 7-41 um; H7/p6 interference about 1-35 um.

machining-doctor-iso-286-limits-and-fits-h7-g6-machining

Guidesnippet onlyAuthors' claim: numbers stated, not measuredlow 0.4proprietarynot readCNC machiningGeneral DFMnot assessed
ISO/ASTM 52900:2021 additive manufacturing vocabularySCC (Standards Council of Canada) listing

Current AM terminology standard from ISO/TC 261 and ASTM F42; 2015 edition withdrawn. Note: Catalogue listing; full text paid

scc-iso-astm-52900-2021-additive-manufacturing-vocabulary

Standardsnippet onlylow 0.4proprietarynot read3D printingGeneral DFMnot assessed
MatWeb Nylon 6 carbon fiber filled groupMatWeb

Material property database; group index of nylon 6 grades incl. carbon fiber filled from RTP and Techmer. Note: Index only seen; property values not in snippet

matweb-nylon-6-carbon-fiber-filled-group

Guidesnippet onlyAuthors' claim: numbers stated, not measuredlow 0.4proprietarynot read3D printingGeneral DFMnot assessed
Minimum Wall Thickness for 3D Printing (Formlabs blog)Formlabs

Blog on minimum wall thickness across printing processes; only title seen in results. Note: Only title and URL appeared; content not shown.

formlabs-minimum-wall-thickness-for-3d-printing-formlabs

Guidesnippet onlylow 0.4proprietarynot readGeneral DFM3D printingnot assessed
Protolabs: 3D Printing CostProtolabs

Explains cost drivers of 3D printing; advice includes adding material only where critical. Note: Page text mostly not visible.

protolabs-3d-printing-cost

Guidesnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
Protolabs: 6 Ways to Cut Costs with Industrial 3D PrintingProtolabs

Cost-cutting design tips; orientation changes can shorten builds, less material means lower cost. Note: Qualitative advice only.

protolabs-6-ways-to-cut-costs-with-industrial-3d-printing

Guidesnippet onlylow 0.4proprietarynot readGeneral DFM3D printingnot assessed
Protolabs: 7 Mistakes to Avoid When Designing 3D Printed PartsProtolabs

Design mistakes list; notes warpage risk rises as thickness nears minimum feature size. Note: Cost content not confirmed from snippet.

protolabs-7-mistakes-to-avoid-when-designing-3d-printed

Guidesnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
Protolabs: Understanding 3D Printing TolerancesProtolabs

Protolabs design tip on 3D printing tolerances by process; only title appeared in results. Note: No numbers visible in snippet.

protolabs-understanding-3d-printing-tolerances

Guidesnippet onlylow 0.4proprietarynot readGeneral DFM3D printingnot assessed
Race to 1,000 Parts: 3D Printing vs. Injection MoldingFormlabs

Worked cost model: one part with a $3,600 tool, breakeven versus printing, with resin purchase sensitivity. Note: Vendor selling printers; single-part case.

unconfirmed Breakeven 13,050 parts at $3,600 tooling; bulk resin could push it past 40,000

formlabs-race-to-1-000-parts-3d-printing-vs-injection

Guidesnippet onlyAuthors' claim: numbers stated, not measuredlow 0.4proprietarynot readMoulding and castingGeneral DFMnot assessed
Scholz: Tolerance stack-up analysis (Boeing review, UW copy)University of Washington (F. Scholz, Boeing)

Rigorous review of arithmetic and statistical stack-up methods and their assumptions. Note: Only table of contents seen

university-of-washington-scholz-tolerance-stack-up-analysis

Paper or thesissnippet onlyAuthors' claim: numbers stated, not measuredlow 0.4proprietarynot readGeneral DFMnot assessed
Shaft and housing fits (NSK Technical Report 3)NSK

Bearing fitting practice: required interference, temperature effects incl. aluminum and plastic housings. Note: Only table of contents seen

nsk-shaft-and-housing-fits-nsk-technical-report-3

Guidesnippet onlyAuthors' claim: numbers stated, not measuredlow 0.4proprietarynot readGeneral DFMnot assessed
Shaft and housing fits (SKF catalog excerpt)SKF

Tables for shaft and housing fit selection of metric radial bearings; clearance versus interference depends on which ring rotates. Note: Table values not visible in snippet

skf-shaft-and-housing-fits-skf-catalog-excerpt

Guidesnippet onlyAuthors' claim: numbers stated, not measuredlow 0.4proprietarynot readGeneral DFMnot assessed
Tol-Ninjaslehmann1 (GitHub)

Tolerance stackup analysis software. Note: MIT, 9 stars, last push 2022-06-18; stale

slehmann1-tol-ninja

Guidesnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
Tolerance stack-up analysis: worst case vs RSS (Wevolver)Wevolver

Worst-case versus RSS stack-up methods and when to use each. Note: Search summary flagged an arithmetic slip in a related example

corroborated Four +/-0.05 mm parts: worst case +/-0.20 mm; RSS about +/-0.10 mm (4 parts).

wevolver-tolerance-stack-up-analysis-worst-case-vs-rss

Guidesnippet onlylow 0.4proprietarynot readGeneral DFMnot assessed
Xometry tolerances of machined and sheet metal partsXometry

Knowledge-base article on tolerances of machined and sheet metal parts; no figures seen. Note: Title-level read only.

xometry-tolerances-of-machined-and-sheet-metal-parts

Guidesnippet onlylow 0.4proprietarynot readSheet metal and laserGeneral DFMnot assessed
Xometry: injection molding vs 3D printing break-evenXometry

Break-even of printing versus molding by volume; sources quote 250-2000 parts but vary widely. Note: Vendor snippet; break-even range differs by source

unconfirmed Break-even qty = mold cost / (alt cost per part - molded cost per part).

xometry-injection-molding-vs-3d-printing-break-even

Guidesnippet onlylow 0.4proprietarynot readGeneral DFMMoulding and casting3D printingnot assessed

Role is the survey's judgement of a record within its class (leader, reference, lessons, context): not a quality grade. A single source, a search snippet, or untested judgement is what “low” means.